In-house service

Foam that fits your gear like a glove

A great case is only half the job. We design and cut precision foam inserts that cradle every item so nothing shifts, rattles or takes an impact in transit.

Precision cut custom inserts insert inside a NANUK case
Why custom inserts

Protection tailored to the millimetre

Off-the-shelf foam is a compromise. A custom insert holds each item in its own pocket, absorbs shock evenly and makes it obvious at a glance if something is missing before you leave site.

  • Snug, item-specific pockets — zero movement in transit
  • Fast visual inventory: an empty pocket means missing gear
  • Closed-cell and PE options for tools, optics and electronics
  • Finished with a clean base and lid layer for full coverage
Australian Made logo

Our custom inserts are designed and manufactured in our Perth workshop. UTVAWA is a registered Australian Made licensee for insert manufacturing.

The process

From kit list to finished insert

A straightforward path from your equipment to a drop-in fitout.

01

Share your kit

Send an equipment list or bring your gear in. We confirm the right NANUK case for it.

02

Layout & design

We plan the pocket layout for protection, access and future additions.

03

Cut & test fit

Foam is cut and test-fitted against your equipment for a clean, snug result.

04

Delivered ready

Your case arrives fitted out and ready to load — no assembly required.

Our work

Fitouts from our workshop

Real custom inserts inserts we've built for drone, camera, defence, medical and industrial kits.

View all work →
Materials

The right foam for the job

Polyethylene (PE)

Firm, durable and hard-wearing — ideal for tools, heavier items and repeated use.

Polyurethane (PU)

Softer and shock-absorbing — great for cameras, optics and delicate electronics.

Pick & pluck

Pre-scored cubed foam for a quick DIY fit when a custom cut isn't required.

Ready when you are

Get a custom inserts quote

Send your equipment list and we'll spec the case and insert for you.